Quick Summary:
Our 2EDGK-5.08mm wire harness is a high-performance solution featuring nylon braided sleeving for superior abrasion protection and screw-lock mounting flanges for anti-vibration security. Designed for BESS and industrial power control, this custom assembly includes a precise cable marking system to ensure error-free installation in complex automation environments.
Product Overview
Our 2EDGK-5.08mm braided wire harness is engineered for demanding industrial environments that require both high electrical performance and superior mechanical protection. Featuring an 8-pin, 5.08mm pitch pluggable terminal block with integrated mounting ears, this harness ensures a secure, high-current connection that resists accidental disconnection. The core wiring is protected by professional-grade nylon braided sleeving, offering exceptional abrasion resistance and flexibility. With a precise labeling and numbering system on each individual lead, this harness simplifies complex wiring tasks in Battery Energy Storage Systems (BESS), industrial power cabinets, and large-scale robotic controllers.
Product Specifications
| Specification Item | Technical Details |
| Main Connector | 2EDGK-5.08mm with Dual Mounting Flanges |
| Secondary Connectors | JST SM Series / Molex / Custom Equivalents |
| Pitch | 5.08mm (High Power Density Standard) |
| Pin Count | 8-Pin (Customizable from 2P to 24P) |
| Protection | High-Density Nylon Braided Sleeving (Black) |
| Wire Gauge | 16 AWG to 22 AWG (UL Recognized) |
| Current Rating | Up to 15A (Depending on wire and configuration) |
| Identification | Integrated Cable Markers & Printed Labels |
| Compliance | IATF 16949, RoHS, REACH |
Key Features
High-Current 5.08mm Interconnect
The 5.08mm pitch design provides wider spacing between conductors, allowing for higher current loads and superior voltage isolation compared to smaller 3.81mm versions. This makes it the ideal interface for power distribution modules and high-wattage control signals.
Superior Abrasion-Resistant Braided Sleeving
Encased in high-density nylon braided mesh, the harness is shielded from mechanical wear, friction, and environmental debris. The braiding remains highly flexible, allowing for clean routing through tight conduits and around sharp corners within control cabinets without compromising the internal insulation.
Fail-Safe Screw-Lock Mounting
Equipped with dual-screw mounting ears, the 2EDGK plug bolts directly to the mating header. This vibration-proof locking mechanism is critical for equipment subject to constant motion or mechanical shock, ensuring the connection remains electrically stable over its entire service life.
Advanced Cable Identification System
To eliminate installation errors and streamline maintenance, every wire lead is equipped with individual number markers, and the main branches feature high-visibility printed labels. This “Error-Proof” design allows field technicians to trace circuits instantly within complex multi-layer systems.
Industrial Applications
Battery Energy Storage Systems (BESS)
Providing reliable signal and low-voltage power links between battery clusters and control units. The braided protection is perfect for the rugged environment of containerized storage solutions.
Power Distribution & Industrial Cabinets
Ideal for connecting DIN-rail modules, power supplies, and heavy-duty relay boards where secure, high-current pluggable connections are required for modularity.
Industrial Machinery & Robotics
Ensuring secure connectivity for motor drives and central controllers in automated manufacturing lines, where cable protection and vibration resistance are paramount.
Technical & Surface Performance
The 2EDGK housing is made from premium PA66 (UL94 V-0), providing high dielectric strength and heat resistance. The internal terminals are crafted from high-purity copper with extra-thick tin plating to ensure low contact resistance and prevent oxidation in humid or industrial atmospheres. The braided sleeve is halogen-free and flame-retardant, meeting strict international safety standards for industrial wiring.
Bespoke & OEM Manufacturing
We specialize in high-complexity harness customization:
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Custom Branching Logic: Engineering multi-way splits with various connector types (JST, Molex, TE).
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Specified Wire Colors & Lengths: Precise lead lengths tailored to your cabinet layout to eliminate excess cable.
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Specialized Labeling: Custom QR codes, barcodes, or serial numbers printed directly on the harness tags.
FAQ
When should I use 5.08mm pitch instead of 3.81mm?
You should choose 5.08mm pitch when your application involves higher current (typically over 8A) or when you require greater voltage clearance to prevent arcing in power distribution.
Is the braided sleeving flame retardant?
Yes, our nylon braided sleeving is designed for industrial use and meets standard flame-retardancy requirements, providing an extra layer of fire protection for your equipment.
Can I customize the cable markers for each lead?
Absolutely. We can provide specific numbers, letters, or symbols on the cable markers according to your technical wiring diagram.
Does the 2EDGK connector come with the screws pre-installed?
Yes, all flanged 2EDGK connectors include pre-installed mounting screws to ensure you have everything needed for a secure installation.
How do you test the reliability of the braided harness?
Every harness undergoes 100% electrical continuity testing. Additionally, we perform pull-force tests on the terminals and visual inspections of the braid and labeling system.
Can you provide hybrid connectors on the other end?
Yes. As shown in the product images, we frequently manufacture harnesses that transition from a 2EDGK terminal block to various micro-connectors like JST or Molex for internal PCB headers.